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Integrated Facilities

Establishing quality components
and help automotive Industry

Integrated Facilities

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Integrated Facilities

End-to-End Light weighting Solutions for Global Mobility

Our fully integrated setup brings together design, tooling, casting, machining, assembly, and testing — all under one roof. This enables faster development cycles, consistent quality, and seamless delivery of precision-engineered, lightweight Aluminium components to global automotive OEMs.

Product Design & Development

Dedicated NPD team for product development, prototyping & VA/VE
In-house design of molds, fixtures & gauges
R&D with Simulation tools: NX, CATIA, PROCAST & MAGMA
Design optimization support for manufacturability (DFM)
APQP, PPAP & DFM validation for production readiness

Product Design & Development

In-house Toolroom

Dedicated Toolroom facility for Die Casting & Shell Core Molds.
Mold concept design using CAD/CAM & flow simulation tools.
Advanced 5-axis CNCs, EDMs, Wirecut, and CMMs for precision tooling.

In-house Toolroom

Core Making

Horizontal & Vertical Core Shooters
Multi-cavity with Hot Box Core Baking Technology

Core Making

Melting

Tower-type Melting cum Holding Furnaces
Integrated Rotary Degassing for cleaner metal
6 TPH Aluminium melting capacity

Melting

Die Castings

High Pressure Die Casting - 150 Machines
Low Pressure Die Casting - 27 Machines
Gravity Die Casting - 65 Machines
Hot Chamber Die Casting - 3 Machines
Equipped with Robotic Pouring, Extraction & Mold Cooling Systems

Die Castings

Precision Machining & Assembly

300+ CNC Machines including VMCs, HMCs, and SPMs
Integrated Machining Lines with Auto Gauging, Leak Testing & High-Pressure Washing
Automated Precision Assembly in Cleanroom Environment
Dedicated High-Throughput Machining & Assembly Stations
In-house Skill Development Center for Operator Training, Safety, and Process Excellence

Precision Machining & Assembly

Surface Treatment

T6 Heat Treatment
Air & Water Quenching, CQI-9.1 Certified
Fully Automated Painting Booth with Zero Manual Handling
Electrostatic Liquid Painting for Uniform, High-Quality Finish
Seamless Multi-Color Changeovers Without Line Disruption
Eco-Friendly, Zero-Discharge Process
Capable of Heat-Resistant Coating Applications

Surface Treatment

Quality & Delivery Excellence

NABL-Accredited Testing Lab
Advanced Testing Capabilities: 3D CT Scanning, X-ray, CMMs, Hardness Testing
Inline Camera Vision & Multi Gauging systems.
Export Packaging with Barcode Tracking System
Strategically Located Warehousing Near OEMs
Just-In-Time (JIT) Delivery to Customer Facilities within Hours

Quality & Delivery Excellence

Satellite Facilities

Sunbeam operates strategically located manufacturing plants

These facilities are positioned near key automotive manufacturing hubs, ensuring efficient production and quick access to critical supply chain channels. Our dedicated warehouse facilities further optimize storage and delivery, providing flexibility and support to meet diverse customer needs.

Tapukara
Bhiwadi
Halol
Ludhiana
Bawal
Gurgaon

Exports Globally to Developed Nations

We committed to delivering exceptional performance across global mobility platforms.

Our products are exported to leading automotive markets in developed nations, including North America, Europe, and Japan — powered by world-class manufacturing standards, robust quality systems, and efficient global logistics.

Mexico
Canada
Brazil
United Kingdom
Germany
China
India
Australia
Texas
Italy
France
Spain
Thailand
Japan