Technologies

Technologies

Sunbeam, a wholly owned subsidiary of Craftsman Automation, specializes in manufacturing high-quality, lightweight Aluminium die-cast components tailored for the global automotive industry.

We offer end-to-end solutions across die-casting technologies — from prototyping, tool design, and simulation to high-pressure, low-pressure, gravity, and hot chamber casting. Our state-of-the-art facilities are built for scalability, efficiency, and flexibility — ensuring unmatched consistency and reliable delivery performance.

High-Pressure Die Casting

Our state-of-the-art high-pressure die casting technologies are engineered to meet the evolving demands of automotive OEMs and Tier-1 suppliers. We produce lightweight structural and engine parts, including crank cases, engine covers, cylinder heads, throttle housings and brackets, with superior quality and reliability. With five dedicated HPDC facilities, we offer high-volume production, process consistency, and seamless integration from tool design to final machining, ensuring a scalable, high-performance supply solution.

Key Highlights:

5 Dedicated HPDC Plant Locations
10 Million+ Castings Produced Annually
Annual Processing Capacity: 35,000 Tons
Max Shot Weight: Up to 7.5 kg
Die Casting Machine Range: 80T to 1650T Locking Force
Processing Over 10 Different Aluminium Alloys
Integrated Robotic Systems for Automated Part Extraction, Precision Trimming & Efficient Quenching
End-to-End Solution: Tooling, Simulation, Casting, Machining & Assembly

High-Pressure Die Casting

Low-Pressure Die Casting

At Sunbeam, our Low Pressure Die Casting (LPDC) process produces high-integrity Aluminium components like cylinder heads, inlet pipes, wheel hubs, and bridge forks for two-wheelers and four-wheelers. With dedicated infrastructure, in-house T6 heat treatment, X-ray inspection, and 3D CT scanning, we ensure scalable production and consistent quality, durability, and reliability in every cast.

Key Highlights:

2 Dedicated LPDC Plant Locations
4.2 Million+ Castings Produced Annually
11,000 Tons Annual Processing Capacity
Max Shot Weight: Up to 8 kg
27+ LPDC Machines supporting large-scale production
Processing 6+ Different Aluminium Alloys
Integrated Facilities for T6 Heat Treatment, X-Ray Inspection & 3D CT Scanning for porosity and defect analysis

Low-Pressure Die Casting

Gravity Die Casting

Our Gravity Die Casting (GDC) facilities are optimized for producing structural Aluminium components such as case bottoms, intake manifolds, valve bodies, and more. With specialized infrastructure and fully integrated in-house processes, we ensure consistent quality and performance across high-volume production.

Key Highlights:

3 Dedicated GDC Plant Locations
65+ Gravity Die Casting Machines
Annual Production Capacity: 10,000 Tons
Max Part Weight: Up to 5 kgs
Vertical and Horizontal Type GDC Cells
Integrated Surface Treatment & Core Shop Facility

Gravity Die Casting

Hot Chamber Die Casting

Sunbeam's Hot Chamber Die Casting cell is equipped to produce high-precision zinc alloy components such as brackets and caps used in EV suspension systems. With integral furnace systems, this setup ensures faster cycle times, reduced metal oxidation, and delivers an excellent surface finish for complex automotive applications.

Key Highlights:

1 Dedicated Hot Chamber Die Casting Cell
3 Hot Chamber Die Casting Machines
Annual Production Capacity: 10+ Tons
Built-in Furnace Offers Faster Cycle Times & Higher Production Rates
Suitable for Zinc Alloy Components

Hot Chamber Die Casting